This research project presents both innovative multi-scalar modelling methods and production processes aimed at facilitating the design and fabrication of free-form glue-laminated timber structures. The paper reports on a research effort that aims to elucidate and formalize the connection between material performance, multi-scalar modelling (Weinan 2011), and early-stage architectural design, in the context of free-form glue-laminated timber structures. This paper will examine how the concept of multi-scalar modelling as found in other disciplines can also be used to embed low-level material performance of glue-laminated timber into early-stage architectural design processes, thus creating opportunities for feedback across the design chain and an increased flexibility in effecting changes. The research uses physical prototypes as a means to explore and evaluate the methods presented.