Cross-laminated timber (CLT) modular construction possesses the advantages of wood, such as excellent carbon storage and thermal insulation, and of modular construction, such as considerably reduced construction period and cost as well as high productivity. This study evaluates the hygrothermal performance of CLT walls considering modular construction in future climatic conditions. Firstly, CLT walls with plywood applied to a core layer were manufactured. A mock-up of a CLT building was produced and its construction process was analyzed. Hygrothermal behavior of the CLT walls was simulated using WUFI simulation program, and the predicted results were verified against measurements obtained from the mock-up experiment. Finally, the hygrothermal performance of the CLT wall was evaluated for four types of insulation and future climate in eight cities of USA. The coefficient of variation—root mean square error (CV(RMSE))—of the temperature and relative humidity inside the ply-lam CLT wall from mock-up experiments and simulation evaluation were 6.43% and 7.02%, respectively, which met the validation criteria. Based on the hygrothermal performance, the ply-lam CLT wall with extruded polystyrene insulation was evaluated as safe from moisture problems in all the eight cities considered in this study. However, the risk of mold growth in all regions and insulation types increased under climate change with a rise of average annual temperature.
Throughout the last two decades the timber building sector has experienced a steady growth in multi-storey construction. Although there has been a growing number of research focused on trends, benefits, and disadvantages in timber construction from various technical perspectives, so far there is no extensive literature on the trajectory of emerging architectural typologies. This paper presents an examination of architectural variety and spatial possibilities in current serial and modular multi-storey timber construction. It aims to draw a parallel between architectural characteristics and their relation to structural systems in timber. The research draws from a collection of 350 contemporary multi-storey timber building projects between 2000 and 2021. It consists of 300 built projects, 12 projects currently in construction, and 38 design proposals. The survey consists of quantitative and qualitative project data, as well as classification of the structural system, material, program, massing, and spatial organization of the projects. It then compares the different structural and design aspects to achieve a comprehensive overview of possibilities in timber construction. The outcome is an identification of the range of morphologies and a better understanding of the design space in current serial and modular multi-storey mass timber construction.
As mass timber becomes increasingly popular in the United States and around the world, there comes more demand for mass timber in larger buildings. With this demand comes a necessity for these buildings to be able to withstand seismic forces; and in some locations, these forces can get quite high. Typical mass timber lateral systems (such as CLT shear walls) have worked fine for lower seismic forces and shorter buildings, but with this new demand comes a need for newer systems. Rocking timber walls is one of these systems. The goal of a rocking timber wall is to allow the lateral wall system to move in the case of high seismic force, thus reducing the loading the wall experiences. This is done with vertical post tensioning (PT) within cross-laminated timber panels (CLT). In addition, easily replaceable energy dissipation devices, such as U-shaped flexural plates (UFPs), allow for concentration of inelastic deformation during rocking of the walls, which keeps the CLT and PT components free from harm. Another system used to handle seismic load in tall mass timber structures are inter-story isolation systems. These systems can isolate the force at separate levels, effectively decreasing the load the foundation takes from the building's movement. Even newer than these systems is the Floor Isolated Re-centering Modular Construction System (FIRMOC), which utilizes rocking timber walls, inter-story isolation, and the addition of prefabricated modular mass timber to create a system capable of effectively and efficiently dealing with large seismic forces. This report seeks to present these innovative, capable, and effective lateral systems for seismic forces in large scale mass timber structures in a manner that provides understanding of how they work and what makes them effective.
Friction-based dampers are a valid solution for non-invasive seismic retrofitting interventions of existing structures, particularly reinforced-concrete (RC) structures. The design of friction-based dampers is challenging: underestimating the slip force prevents the full use of the potential of the device, which attains the maximum admissible displacement earlier than expected. By contrast, overestimating the slip force may cause delayed triggering of the device when the structure has suffered extensive damage. Therefore, designing the appropriate slip force is an optimization problem. The optimal slip force guarantees the highest inter-story drift reduction. The authors formulated the optimization problem for designing a specific class of friction-based dampers, the asymmetric friction connection (AFC), devised as part of the ongoing multidisciplinary Horizon 2020 research project e-SAFE (Energy and Seismic AFfordable rEnovation solutions). The seismic retrofitting technology involves the external application of modular prefabricated cross-laminated timber (CLT) panels on existing external walls. Friction dampers connect the CLT panels to the beams of two consecutive floors. The friction depends on the mutual sliding of two metal plates, pressed against each other by preloaded bolts. This study determines the optimal slip force, which guarantees the best seismic performance of an RC structural archetype. The authors investigate the nonlinear dynamic response of a coupled mechanical system (RC frame-friction damper) under a set of strong-motion earthquakes, using non-differential hysteresis models calibrated on the experimental cyclic responses. The solution of the optimization leads to the proposal of a preliminary simplified design procedure, useful for practitioners.
Limited empirical and qualitative studies focus on the detailed processes and obstacles for coordinating off-site prefabrication between builders and suppliers. This research aims to identify and address the obstacles that currently prevent the further expansion of off-site prefabrication, with a research scope on timber and mechanical/electrical/plumbing (MEP) services in construction projects. The focal point of this research is to highlight their obstacles. A total of forty interviews were conducted and analyzed from four builders’ organizations and four suppliers’ organizations to ascertain their obstacles in coordinating the practice of off-site prefabrication. The results found the builder’s obstacles were sustainability, quality assurance (QA), mass production, CAD/BIM, technological support, commercial arrangements, system building, buffering in supply, schedule monitoring, productivity, flexibility, engagement, risks, and multiple supply arrangements. The supplier’s obstacles were design, financing and subcontracting, coordination, recognized practices, risks, multiple supply arrangements, and constraints. Moreover, the builders and suppliers had identified some ways to harmonize off-site prefabrication of timber. Some examples of timber prefabrication technology include joinery, doors and/or windows, structural floor/wall/roof frames, partitions, trusses, stairs, balustrades, and others. MEP services with in situ construction comprise the use of power sources and working coordination. The most important outcome of this investigation is that these obstacles can be addressed through collaboration and coordination. This is because there is a traditionally a lack of collaboration amongst builders and their suppliers. Furthermore, there is a lack of coordination between them in general. The research contributes to the improved timber and MEP services collaboration and coordination in off-site prefabrication, which can be referred to by other approaches of modular construction.
International Conference on New Advances in Civil Engineering
Research Status
Complete
Series
IOP Conference Series: Materials Science and Engineering
Summary
Related to sustainability movement and minimizing the carbon footprint, timber structures are becoming more attractive. Wood, as main structural material, offers many benefits relate mostly to economic and ecological aspects, compared to other materials as steel or concrete. On the other hand, physical characteristics of wood complicate the usage of a timber for high-rise or large-span structures. It brings a new challenge for architects and engineers to deliver feasible solution for usability of timber, despite its features. One of the possible solutions could be implementation of CLT (Cross-Laminate Timber) panels in structural systems developed earlier for buildings made of prefabricated concrete slabs. SOM in cooperation with Oregon State University are currently testing composite slabs made of CLT and thin concrete layer reinforcing the wood and protecting it from fire. Although the system solution looks promising, and could bring the result, slabs limit using of the space in layout. On the other hand, frame structures would be much more efficient. This article comes up with an idea of modular frame structure, which could help to solve the problem. The scheme is based on "gridshell" type systems, where rods form a more efficient shell for dealing with stress forces.
This project studied the effect of openings on the lateral performance of CLT shear walls
and the system behavior of the walls in a module. Three-layer Cross Laminated Timber
(CLT) was used for manufacturing the wall and module specimens. The laminar was
Spruce-Pine-Fir (SPF) #2&Better for both the major and minor layers. Each layer was 35
mm thick. The panel size was 2.44 m × 2.44 m.
Four configurations of walls were investigated: no opening, 25% opening, 37.5% opening,
and 50% opening. The opening was at the center of the wall and in the shape of a square.
A CLT module was made from two walls with 50% openings, with an overall thickness of
660 mm. The specimens were tested under monotonic loading and reverse-cyclic loading,
in accordance with ASTM E564-06 (2018) and ASTM E2126-19.
The wall without opening had an average peak load of 111.8 kN. It had little internal
deformation and the failure occurred at the connections. With a 25% opening, deformation
within the wall was observed but the failure remained at the connections. It had the same
peak load as the full wall. When the opening was increased to 37.5%, the peak load
decreased by 6% to 104.9 kN and the specimens failed in wood at the corners of the
opening. Further increasing the opening to 50%, the peak load dropped drastically to 63.4
kN, only 57% of the full wall.
The load-displacement relationship was approximately linear until the load reached 60%
of the peak or more. Compared to the full wall, the wall with 25% opening had 65% of the
stiffness. When the opening increased to 37.5% and 50%, the stiffness reduced to 50% and
24% of the full wall, respectively. The relationship between stiffness and opening ratio was
approximately linear. The loading protocol had effect on the peak load but not on the
stiffness. There was more degradation for larger openings under reverse-cyclic loading.
The performance of the module indicated the presence of system effect that improves the
ductility of the wall, which is important for the seismic performance of the proposed
midrise to tall wood buildings. The test data was compared to previous models found in
literature. Simplified analytical models were also developed to estimate the lateral stiffness
and strength of CLT wall with openings.
The two primary considerations for construction project management are budget and time management. Modular construction has the potential to improve construction productivity by minimizing time and costs while improving safety and quality. Cross-Laminated Timber (CLT) panels are beneficial for modular construction due to the high level of prefabrication, adequate dimensional stability, and good mechanical performance that they provide. Accordingly, CLT modular construction can be a feasible way to speed up the construction and provide affordable housing. However, an in-depth study is needed to streamline the logistics of CLT modular construction supply chain management. CLT modular construction can be performed by two primary means based on type of modules produced: panelized (2D) and volumetric (3D). This research aims to help the Architecture, Engineering, and Construction (AEC) industry by developing a tool to assess the impact of various logistical factors on both panelized and volumetric modular construction productivity. Discrete-Event Simulation (DES) models were developed for panelized and volumetric CLT modular construction based on a hypothetical case study and using data collected from superintendents and project managers. Sensitivity analysis is conducted using the developed models to explore the impact of selected manufacturing and logistical parameters on overall construction efficiency. Comparing volumetric and panelized simulations with the same number of off-site crews revealed that the volumetric model has lower on-site process duration while the off-site process is significantly longer. Accordingly, from manufacturing to the final module assembly, the total time for the volumetric model is longer than panelized model. Moreover, the simulations showed that volumetric modular construction is associated with less personnel cost since the main process is performed off-site, which has lower labor costs and a smaller number of crews required on-site. This framework could be used to identify the optimum construction process for reducing the time and cost of the project and aid in decision-making regarding the scale of modularity to be employed for project.
This paper presents an integrated design tool for structures composed of engineered timber panels that are connected by traditional wood joints. Recent advances in computational architecture have permitted to automate the fabrication and assembly of such structures using Computer Numerical Control (CNC) machines and industrial robotic arms. While several large-scale demonstrators have been realized, most developed algorithms are closed-source or project-oriented. The lack of a general framework makes it difficult for architects, engineers and designers to effectively manipulate this innovative construction system. Therefore, this research aims at developing a holistic design tool targeting a wide range of architectural applications. Main achievements include: (1) a new data structure to deal with modular assemblies, (2) an analytical parametrization of the geometry of five timber joints, (3) a method to generate CNC toolpath while integrating fabrication constraints, and (4) a method to automatically compute robot trajectories for a given stack of timber plates.
The presented research describes the holistic development of a modular lightweight timber shell. So-called segmented timber shells approximate curved geometries with the use of planar plates, thus combining the excellent structural performance of double curved shells with the resource-efficient prefabrication of timber modules using only planar elements. Segmented timber shells constitute a novel building system that demands for innovative approaches on structural design and construction technologies. The geometric complexity of plate shells in conjunction with the particularities of the building material wood pose great challenges to the computational design and planning processes as structural requirements and fabrication constraints determine the shell design at early design phases. This paper discusses the design development and construction of the BUGA Wood Pavilion: A segmented timber shell structure made of hollow cassette components. Particular emphasis lies on the technical challenges of the employed building system, notably structural design and analysis, detailing solutions and the construction process. The authors further describe the integrative structural design and optimization methods developed for the timber shell in question. The BUGA Wood Pavilion demonstrates the possibilities of lightweight and sustainable wood architecture merging the merits of integrative design, structural engineering and high-tech robotic fabrication methods.
This paper presents an innovative and sustainable timber constructive system that could be used as an alternative to traditional emergency housing facilities. The system proposed in this study is composed of prefabricated modular elements that are characterized by limited weight and simple assembly procedures, which represent strategic advantages when it comes facing a strong environmental disaster (e.g. an earthquake). The complete dismantling of structural elements and foundations is granted thanks to specific details and an innovative connection system called X-Mini, capable of replacing traditional anchoring devices (i.e. hold downs and angle brackets) by resisting both shear and tension loads. This constructive system, denoted as Hybrid Timber Frame (HTF), takes advantage of the strong prefabrication, reduced weight of light-frame timber systems, and of the excellent strength properties of the Cross Laminated Timber (CLT) panels. Specifically, the solid-timber members typically used in the structural elements of light-frame systems are replaced by CLT linear elements. The results of experimental tests and numerical simulations are critically presented and discussed, giving a detailed insight into the performance of the HTF under seismic conditions.
The presented research describes the holistic development of a modular lightweight timber shell. So-called segmented timber shells approximate curved geometries with the use of planar plates, thus combining the excellent structural performance of double curved shells with the resource-efficient prefabrication of timber modules using only planar elements. Segmented timber shells constitute a novel building system that demands for innovative approaches on structural design and construction technologies. The geometric complexity of plate shells in conjunction with the particularities of the building material wood pose great challenges to the computational design and planning processes as structural requirements and fabrication constraints determine the shell design at early design phases. This paper discusses the design development and construction of the BUGA Wood Pavilion: A segmented timber shell structure made of hollow cassette components. Particular emphasis lies on the technical challenges of the employed building system, notably structural design and analysis, detailing solutions and the construction process. The authors further describe the integrative structural design and optimization methods developed for the timber shell in question. The BUGA Wood Pavilion demonstrates the possibilities of lightweight and sustainable wood architecture merging the merits of integrative design, structural engineering and high-tech robotic fabrication methods.
Forests can help mitigate climate change in different ways, such as by storing carbon in forest ecosystems, and by producing a renewable supply of material and energy products. We analyse the climate implications of different scenarios for forestry, bioenergy and wood construction. We consider three main forestry scenarios for Kronoberg County in Sweden, over a 201-year period. The Business-as-usual scenario mirrors today's forestry while in the Production scenario the forest productivity is increased by 40% through more intensive forestry. In the Set-aside scenario 50% of forest land is set-aside for conservation. The Production scenario results in less net carbon dioxide emissions and cumulative radiative forcing compared to the other scenarios, after an initial period of 30–35 years during which the Set-aside scenario has less emissions. In the end of the analysed period, the Production scenario yields strong emission reductions, about ten times greater than the initial reduction in the Set-aside scenario. Also, the Set-aside scenario has higher emissions than Business-as-usual after about 80 years. Increasing the harvest level of slash and stumps results in climate benefits, due to replacement of more fossil fuel. Greatest emission reduction is achieved when biomass replaces coal, and when modular timber buildings are used. In the long run, active forestry with high harvest and efficient utilisation of biomass for replacement of carbon-intensive non-wood products and fuels provides significant climate mitigation, in contrast to setting aside forest land to store more carbon in the forest and reduce the harvest of biomass.
Building energy regulations have been changing quite quickly across Canada to meet the mandates of governments to reduce energy consumption and greenhouse gas emissions. Canadian model energy codes including the National Building Code of Canada (NBCC)—9.36. Energy Efficiency and the National Energy Code of Canada for Buildings (NECB) have been incrementally raising energy efficiency requirements, moving towards being net-zero energy ready. The Government of British Columbia enacted the Energy Step Code in 2017, so new construction will reach net-zero energy ready by 2032. The Canadian Home Builders Association (CHBA) has recently launched its Net Zero Home Labelling Program, providing two-tiered technical requirements for Net Zero and Net Zero Ready Homes.
Most of the Canadian energy codes and programs take an “envelope first” approach, as reducing heat transmission and air leakage through the building envelope is the most effective method to minimize energy loss. For example, the City of Vancouver requires RSI 3.85 (R22) effective for walls of residential buildings up to six storeys and mandatory airtightness testing.
Industrialized construction brings a revolution to the construction sector by mass producing panelized assemblies and modular units, which are able to provide higher levels of thermal insulation and airtightness, along with improved construction quality and efficiency, and a solution to labour shortages in the construction industry.
This document has been developed to facilitate industrialized construction for wood-based building envelopes (exterior wall, roof) to meet increased energy efficiency requirements.
The costs of mass timber may be higher, but the added premium on their prices make them economically feasible. Beyond the economics, mass timber structures present a unique opportunity to develop and test the resiliency of the owner organization and its capacity to innovate. A collective effort to strengthen the supply chain in Ontario (especially the manufacturing stage) is one of the key tools to reduce costs. Having a dedicated fire consulting firm and the early engagement of regulatory bodies and consecrators are some of the key means to control risks in this domain. Earlier projects relied on covering/insulating mass timber sections to achieve the required fire requirements. Increasingly, charring is becoming an acceptable means for fire protection. Using Integrated Project Delivery system (IPD) and Building Information Modeling (BIM) can provide the contractual and technical platforms to boost coordination and promote collaborative design and construction.
An innovative concept for a modular timber concrete composite system for short span highway bridges has been designed and key components experimentally validated. The proposed system consists of a Ultra-High Performance Fibre Reinforced Concrete(UHPFRC) deck and glue-laminated timer (glulam) girders linked to act compositely together by reinforcing steel bar shear connectors. This composite system has light, stable modules that can be rapidly constructed on site with less special equipment. Simple design checks indicate that the concept satisfies all serviceability limit state(SLS) and ultimate limit state(ULS) requirements of the Canadian Highway Bridge Design Code. Pull-out tests characterized the embedment lengths of 20M steel bar connectors to be 10 bar-diameters in UHPFRC. Push-off tests determined the embedment lengths of the same bars to be 30 bar-diameters glued into the timber girders. The slip modulus of the connectors is determined to be 67 kN/mm. The stiffness of the crosswise self-tapping screw connectors were tested and found to be structurally insignificant in this application. The excellent tensile and cracking properties of the reinforced UHPFRC deck was experimentally verified. A small amount of reinforcement would further improve the ductility of the UPHFRC deck system.
International Journal of Design & Nature and Ecodynamics
Summary
Technological developments and social trends can create demand for new building functionalities, necessitating the adaptation of existing buildings. This paper presents the development of a modular building structural system that provides for the harmonization between the structural and functional lifespans of a building in order to achieve greater sustainability. The limitations of the existing prefabricated urban buildings with respect to their adaptability are contrasted with the proposed solution. The use of prefabricated engineered materials, such as cross laminated timber (CLT) and CLT-concrete composites, in conjunction with a modular system, reduces any climatic effects. The inherent advantages of incorporating detachable connections allows for the necessary structural adaptability, subsequently harmonizing and elongating the structural and functional lifespans. The resulting sustainable concept, when applied to residential buildings, could serve as a solution to address projections of future urban growth.
This paper discusses the digital automation workflows and co-design methods that made possible the comprehensive robotic prefabrication of the BUGA Wood Pavilion—a large-scale production case study of robotic timber construction. Latest research in architectural robotics often focuses on the advancement of singular aspects of integrated digital fabrication and computational design techniques. Few researchers discuss how a multitude of different robotic processes can come together into seamless, collaborative robotic fabrication workflows and how a high level of interaction within larger teams of computational design and robotic fabrication experts can be achieved. It will be increasingly important to discuss suitable methods for the management of robotics and computational design in construction for the successful implementation of robotic fabrication systems in the context of the industry. We present here how a co-design approach enabled the organization of computational design decisions in reciprocal feedback with the fabrication planning, simulation and robotic code generation. We demonstrate how this approach can implement direct and curated reciprocal feedback between all planning domains—paving the way for fast-paced integrative project development. Furthermore, we discuss how the modularization of computational routines simplify the management and computational control of complex robotic construction efforts on a per-project basis and open the door for the flexible reutilization of developed digital technologies across projects and building systems.
