This article presents a test method that was developed to screen adhesive formulations for finger-jointed lumber. The goal was to develop a small-scale test that could be used to predict whether an adhesive would pass a full-scale ASTM E119 wall assembly test. The method involved loading a 38-mm square finger-jointed sample in a four-point bending test inside of an oven with a target sample temperature of 204°C. The deformation (creep) was examined as a function of time. It was found that samples fingerjointed with melamine formaldehyde and phenol resorcinol formaldehyde adhesives had the same creep behavior as solid wood. One-component polyurethane and polyvinyl acetate adhesives could not maintain the load at the target temperature measured middepth of the sample, and several different types of creep behavior were observed before failure. This method showed that the creep performance of the onecomponent adhesives may be quite different than the performance from short-term load deformation curves collected at high temperatures. The importance of creep performance of adhesives in the fire resistance of engineered wood is discussed.
European Journal of Engineering Research & Science
An analysis into the flexural strength of solid and laminated timber specimens under working conditions was conducted. Five hardwoods and five softwoods were investigated, namely: Mansonia, Mahogany, Orji, Ukpi, Ufi mmanu, White Afara, Owen, Melina, Akpu and Ubia. The dimensions of the wood specimens are 100mm×50mm×20mm. The wood samples were tested for flexural strength using a Universal Testing Tensile Machine. The results obtained shows that Owen has the highest ultimate wood strength of 46.806N/mm² for the softwood glulam. Ukpi has the highest wood strength of 73.375N/mm² for the hardwood glulam, and highest MOE at 2412.93N/mm². Akpu recorded the weakest sample with bending strength values for glulam at 11.929 N/mm². Comparisons of strength were made to their respective solid timbers. Failure modes were analyzed. The study therefore demonstrates that the timber species used can be engineered to load bearing glulam structural elements using polyurethane adhesive glue without severe loss of strength.
Cross-Laminated Timber (CLT) is a relatively new construction material that has not gained popularity in Hungary yet. Producing such building elements using Hungarian raw materials may help to establish this technique. The purpose of our research was to examine the possibility of producing CLT using Hungarian I-214 hybrid poplar. One three-layer panel was produced using Hungarian hybrid polar and polyurethane resin, and tested in bending. The MOR of the poplar CLT was found to be comparable to low-grade softwood CLT, but the MOE was lower than the requirement. Poplar raw material may be suitable for CLT production by selecting higher grade raw material using nondestructive testing, or as a secondary raw material mixed in with softwood.
Cross-laminated timber (CLT) became a popular engineered wood product in recent years for highquality and innovative timber buildings. As for any building product, the fire behaviour of CLT panels requires careful evaluation in the design of such buildings. The adhesive used in the bond lines of CLT plays an important role in the fire design. However, currently, European standards do not provide a test method to assess the adhesive performance in CLT exposed to fire. This paper presents a series of fire tests performed with CLT panels glued with different adhesives. It is shown how the mass loss of the CLT panels in standard fire resistance tests can be used to assess the adhesive performance in CLT exposed to fire.
Process parameters of cross-laminated timber (CLT) fabricated with Japanese larch were evaluated. The process parameters were designed by using an orthogonal test including pressure, glue consumption, and adhesive. Both delamination and block shear tests were conducted on CLT in accordance with GB/T 26899 (2011). The results showed that the optimum process parameters were A2B3C2 including pressure (1.2 MPa), glue consumption (200g/m2), and amount of sdhesive (one-component plyurethane). The weight loss and moisture absoption increased when the temperature increased, but the block shear strength decreased as the temperature was raised from 20C to 230C.
This thesis describes a series of 5 tests that were conducted at Carleton University Fire Research Laboratory to assess the contribution of Cross Laminated Timber (CLT) panels to the development, duration and intensity of room fires. The tests were conducted in rooms constructed from 105 mm thick 3-Ply CLT panels and measured 3.5m wide by 4.5 m long by 2.5 m high. Propane and furniture fires were used with the CLT panels in protected and unprotected configurations. Data was collected on Heat Release Rate (HRR), room temperatures and charring rates. In protected configurations, no noticeable contribution was observed from the CLT panels, however in unprotected configurations, the CLT panels contributed to the fire load and increased fire growth rates and energy release rates. When charring advanced to the interface between the CLT layers, the polyurethane based adhesive failed resulting in delamination. Delaminated members contributed to the fire load and exposed uncharred timber which increased the intensity and duration of the fire. When delamination occurred, the fire in unprotected rooms continued to burn at high intensity well after the combustible contents in the room were consumed by the fire. These fires were extinguished as they could have resulted in structural failure of the test rooms.
Cross-laminated timber (CLT) is a massive engineered wood product made of orthogonally bonded layers of solid-sawn lumber, and is intended for roof, floor, or wall applications. Although it was developed in Europe in the early 90s, CLT is relatively new to North America. CLT products must be certified for structural use. First North American product standard stipulating test methods and qualification criteria for benchmark structural properties and adhesive bond integrity in structural CLT is ANSI/APA PRG320-2012. These methods and criteria have been adapted from existing laminated timber products (glulam), sometimes disregarding substantial differences between parallel laminates and CLT, in which layers are perpendicular to each other.
From the point of view of long term sustainability of the CLT industry in North America, the critical questions are: 1. Is it possible to use low-grade timber harvested in the Pacific Northwest region in CLT products without compromising critical engineering parameters? Utilization of low- grade lumber, which is typically under-valued, in value-added engineered products should reduce the pressure on the high end structural lumber supply and may also provide a substantial outlet for lower-grade lumber timber species, including beetle-killed pine (BKP) harvested in the affected areas. 2. Can alternative adhesive systems, currently used in related engineered wood products and manufactured by domestic industry, be successfully used in CLT production? This is an important question, and is related to the fact that polyurethane (PUR) is the primary adhesive currently used by CLT manufacturing industry, and is supplied worldwide by a single Europe-based company. This adhesive is optimized for the species commonly used in CLT products to-date. ANSI/APA PRG320-2012 standard allows alternative adhesive types (PRF and EPI are specifically named), but to-date, only one alternative (MUF) has been used in commercial products.
The objective of this project is to determine effective adhesive systems and bonding pressures for the hybrid cross-laminated timber (CLT) combinations. A secondary objective is to evaluate the testing methods prescribed in PRG 320-2012 for cross-laminated bond integrity. Integrity of hybrid CLT layups was evaluated on small specimens derived from CLT billets fabricated in-house using test procedures and qualification criteria specified in ANSI/APA PRG 320-2012 section 8.2.3. Test results were compared to prescribed qualification criteria. The Hybrid CLT combinations for this study include both structural grade lumber and low-grade lumber. For a reference species, lodgepole pine was selected, since it is a member of the US-SPF group closely related to the European species commonly used for CLT construction. The structural-grade, local species will be represented by Douglas-fir, while the low-grade species will be represented by low-grade lodgepole Pine, Douglas-fir, and Western Hemlock.
The two adhesive systems investigated were 1) polyurethane-based PUR (currently the most common adhesive used by the CLT industry), which will serve as a reference system, and 2) phenol-resorcinol formaldehyde (PRF), which will represent a potential domestic alternative. PRF was chosen because it is a cold setting adhesive commonly used by the engineered wood products industry in North America; however, no CLT manufacturers utilize this adhesive system. The variables included species combinations (6), adhesive types (2), and clamping pressures (3), with repetition of 9 specimens per combination coming from at least three different CLT billets. The specimen’s bond integrity was assessed by the qualification panel requirements in PRG 320-2012 section 8.2. The qualification tests are block shear and cyclic delamination. A combination must pass both of the test requirements to qualify. The results of the study show that, of the 36 combinations, six failed the block shear test requirements and twenty-five failed the delamination test requirements. The 10 variable combinations that passed both requirements were DDL10F, DDL40F, DPL40F, PPH10F, PPH69F, PPH10U, PPH40U, PPL10U, PPL69U, and PHL69U. Initial inspection of test results show that no single variable that seems to make a significant impact on the bond integrity. It did reveal that no combinations with the use of Douglas-fir as a face material and PUR as an adhesive met the requirement, and only one combination with western hemlock as a core material met the requirements.
It is evident that the delamination test was the major restriction on whether or not a combination passes the bond qualification. We believe that the adaption of a delamination test standard designed for layers with parallel grains makes the passing requirement too strict for an orthogonally bonded product. In conclusion, there were 10 combinations that passed both bond integrity test requirements. It was unclear whether the species and/or grade combination, adhesive system, or clamping pressure made the biggest impact on the bond integrity. Relative to the reference adhesive (PUR), and species combination (lodgepole pine), the hybrid panels performed similarly and showed that certain species and/or grade combinations could pass the qualification requirements for specific requirements. The knowledge gained by this screening study will allow further qualification testing of the passing combinations per PRG320-2012. This also has the potential to supply the CLT manufacturing community with greater flexibility of manufacturing techniques and materials, as well as offer value to underutilized lumber.
Thirteen Southern pine cross-laminated timber panels were tested in the intermediate scale horizontal furnace at the Forest Products Laboratory to determine the effects different adhesives and ply configuration had on fire performance. Four different adhesives were tested: melamine formaldehyde (MF), phenol resorcinol formaldehyde (PRF), polyurethane reactive (PUR), and emulsion polymer isocyanate (EPI). There were two ply configurations: Long-Cross-Long (LCL) or Long-Long-Cross (LLC) where “long” indicates the wood was parallel to the longer edge of the panel. The MF and the PRF prevented delamination and associated problems while the LLC configuration resulted in uneven charring patterns.
Development of cross laminated timber (CLT) manufacturing facilities will require an optimization of manufacturing parameters to ensure efficient production. This study examined the effects of press pressure, press time and the addition of water to bond surfaces for a CLT panel composed of southern pine lumber and polyurethane adhesive. Evaluation of the CLT panels used the five-point bending test for bending stiffness, bending strength and shear stiffness in addition to measuring the resistance to shear by compression loading. The shear strength and percent wood failure values obtained from the resistance to shear by compression loading. The optimal combination of manufacturing parameters studied was 100% press pressure and a press time of 80% of the manufacturer recommendations. The addition of water to the bondline surfaces was deemed unnecessary for CLT materials conforming to the PRG-320 standard. Comparison of mechanical properties with Grade V3 showed higher bending strength and shear stiffness values.